Assessor Resource

RIIPBE205D
Conduct roasting operations

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes a participant’s skills and knowledge required to conduct roasting operations in Metalliferous Mining.

This unit is appropriate for those working operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan and Prepare for roaster operations

1.1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Coordinate and communicate with other personnel using approved communication methods

1.4. Select and wear personal protective equipment appropriate for work activities

1.5. Select appropriate type of auxiliary equipment for work activities

1.6. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.8. Use approved dust suppression and extraction methods

1.9. Ensure area is well ventilated before entry into work area

2. Manage delivery of concentrate to fluid bed roaster

2.1. Monitor feed mechanism operation (e.g. conveyor systems)

2.2. Monitor operating requirements

2.3. Adjust feed rate as required

2.4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others

3. Monitor operation of fluid bed roaster

3.1. Read and interpret and apply data from equipment indicators to determine roaster efficiency

3.2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

3.3. Adjust cooling systems to optimise roaster operation temperature

3.4. Complete all required written documentation clearly, concisely and on time

3.5. Pass on end of shift information verbally or in writing to oncoming shift

4. Manage roaster products

4.1. Monitor gas by-product output and cooling

4.2. Monitor calcine cooling systems

4.3. Regulate the operation of calcine and gas cooling systems

4.4. Action and report all roaster operating and cooling system alarms

4.5. Communicate with personnel to ensure effective management of roaster products and by-products

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of roasting operations including:

managing the delivery of concentrate to fluid bed roaster

monitoring the operation of fluid bed roaster

managing roaster products

identifying and reporting of alarms

works effectively with others to undertake and complete the roasting operations in a way that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instruction

demonstrates completion of the conduction of roasting operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

monitoring and adjusting the feed rate to the fluid bed roaster

monitoring and adjusting operations of the fluid bed roaster

monitoring and regulating roaster products

The candidate must demonstrate knowledge of conducting roasting operations through:

applying organisation and site requirements and procedures for conducting roasting operations including:

WHS, site safety and emergency requirements and procedures

environmental procedures

hazardous goods procedures and consequences of spills and hazardous goods

isolation procedures

equipment safety requirements

operational procedures and checks

wet and dry working procedures

breakdown procedures

diagnosing faults, reporting defects and identifying repair requirements

interpreting reports

using lift (manual, cranes and loads)

accurately maintain records

using hand and power tools

contaminant identification

roasting process

operating parameters and roasting capacities

cooling systems

boiler operation

concentrate blending

calcine storage

gas management systems

pumping system

sampling

interpreting metallurgical and technical data (basic)

identifying reagent types

identifying types of ores (basic)

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan and Prepare for roaster operations

1.1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Coordinate and communicate with other personnel using approved communication methods

1.4. Select and wear personal protective equipment appropriate for work activities

1.5. Select appropriate type of auxiliary equipment for work activities

1.6. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.8. Use approved dust suppression and extraction methods

1.9. Ensure area is well ventilated before entry into work area

2. Manage delivery of concentrate to fluid bed roaster

2.1. Monitor feed mechanism operation (e.g. conveyor systems)

2.2. Monitor operating requirements

2.3. Adjust feed rate as required

2.4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others

3. Monitor operation of fluid bed roaster

3.1. Read and interpret and apply data from equipment indicators to determine roaster efficiency

3.2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

3.3. Adjust cooling systems to optimise roaster operation temperature

3.4. Complete all required written documentation clearly, concisely and on time

3.5. Pass on end of shift information verbally or in writing to oncoming shift

4. Manage roaster products

4.1. Monitor gas by-product output and cooling

4.2. Monitor calcine cooling systems

4.3. Regulate the operation of calcine and gas cooling systems

4.4. Action and report all roaster operating and cooling system alarms

4.5. Communicate with personnel to ensure effective management of roaster products and by-products

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of roasting operations including:

managing the delivery of concentrate to fluid bed roaster

monitoring the operation of fluid bed roaster

managing roaster products

identifying and reporting of alarms

works effectively with others to undertake and complete the roasting operations in a way that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instruction

demonstrates completion of the conduction of roasting operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

monitoring and adjusting the feed rate to the fluid bed roaster

monitoring and adjusting operations of the fluid bed roaster

monitoring and regulating roaster products

The candidate must demonstrate knowledge of conducting roasting operations through:

applying organisation and site requirements and procedures for conducting roasting operations including:

WHS, site safety and emergency requirements and procedures

environmental procedures

hazardous goods procedures and consequences of spills and hazardous goods

isolation procedures

equipment safety requirements

operational procedures and checks

wet and dry working procedures

breakdown procedures

diagnosing faults, reporting defects and identifying repair requirements

interpreting reports

using lift (manual, cranes and loads)

accurately maintain records

using hand and power tools

contaminant identification

roasting process

operating parameters and roasting capacities

cooling systems

boiler operation

concentrate blending

calcine storage

gas management systems

pumping system

sampling

interpreting metallurgical and technical data (basic)

identifying reagent types

identifying types of ores (basic)

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply roasting operations documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Coordinate and communicate with other personnel using approved communication methods 
Select and wear personal protective equipment appropriate for work activities 
Select appropriate type of auxiliary equipment for work activities 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Use approved dust suppression and extraction methods 
Ensure area is well ventilated before entry into work area 
Monitor feed mechanism operation (e.g. conveyor systems) 
Monitor operating requirements 
Adjust feed rate as required 
Determine the effects adjustments have on upstream or downstream outputs and communicate to others 
Read and interpret and apply data from equipment indicators to determine roaster efficiency 
Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems 
Adjust cooling systems to optimise roaster operation temperature 
Complete all required written documentation clearly, concisely and on time 
Pass on end of shift information verbally or in writing to oncoming shift 
Monitor gas by-product output and cooling 
Monitor calcine cooling systems 
Regulate the operation of calcine and gas cooling systems 
Action and report all roaster operating and cooling system alarms 
Communicate with personnel to ensure effective management of roaster products and by-products 
Access, interpret and apply roasting operations documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Coordinate and communicate with other personnel using approved communication methods 
Select and wear personal protective equipment appropriate for work activities 
Select appropriate type of auxiliary equipment for work activities 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Use approved dust suppression and extraction methods 
Ensure area is well ventilated before entry into work area 
Monitor feed mechanism operation (e.g. conveyor systems) 
Monitor operating requirements 
Adjust feed rate as required 
Determine the effects adjustments have on upstream or downstream outputs and communicate to others 
Read and interpret and apply data from equipment indicators to determine roaster efficiency 
Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems 
Adjust cooling systems to optimise roaster operation temperature 
Complete all required written documentation clearly, concisely and on time 
Pass on end of shift information verbally or in writing to oncoming shift 
Monitor gas by-product output and cooling 
Monitor calcine cooling systems 
Regulate the operation of calcine and gas cooling systems 
Action and report all roaster operating and cooling system alarms 
Communicate with personnel to ensure effective management of roaster products and by-products 

Forms

Assessment Cover Sheet

RIIPBE205D - Conduct roasting operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIPBE205D - Conduct roasting operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: